Industrial IoT Use Cases
"You're the only analytics company able to diagnose and predict these failures. Well done!"
Senior Director Product Solutions, Cox Communications
WOOD PRODUCTS
Production process and supply chain optimization, downtime prevention.
PLANT OPERATIONS
For M&D Centers. Increase uptime, lower maintenance cost for renewables, fossil and nuclear.
PREDICTED FAILURES FOR DISTRIBUTED ASSETS
Reduce field service costs for digital networks, CATV, microwave & cellular.
We've Helped our Industrial Clients
Achieve More than $22M in Operational Savings
Field Asset
Monitoring
Power Plant Operations
Manufacturing Operations
Gas Turbine
Operation
Field Service Operations
Telematics Automobile Monitoring
Manufacturing Wood Products
Georgia Pacific streams all plant data to their cloud. We were tasked to support two entire mills and build a predictive failure system to increase availability, to alert maintenance crews with sufficient notice and diagnostics to repair at planned outage points. We provided alerts that enabled to the site to achieve guidance for $4M in annual savings…
Manufacturing Paper Mill
Georgia Pacific paper mills must maintain 100% uptime for weeks at a time. Unexpected bearing failures on rollers is a common problem preventing this goal. Preventative maintenance results in costly replacement at 60% of life. We used client vibration data from existing IoT sensors to build advanced prognostics models that accurately predict and track failure dates six months in advance. Bearing life can be extended and repairs scheduled at planned machine downtime intervals.
Power Plant Equipment Health
For Southern Company we were able to establish that its advanced machine learning powered could accurately predict anomalies in equipment operation using legacy historian data. This was a competitive bakeoff against the site builder. GENESIS provided results that were superior to the competition.
Drink Machine Fleet Service
Over 40,000 of Coca-Cola’s Freestyle drink machines stream condition data to the cloud. Field service was experiencing excessive pump replacements. Our analytics platform was able to isolate failure type and then identify the cause as a defective production lot mixed randomly in the fleet. Result...
Telecom Equipment Repair
Cox Communications, a top 10 US provider of cable based TV and internet service, determined that 20% of residential "truck rolls" were caused by node box failures (see pic). We built node-failure detection models by correlating customer complaint calls with digital node data. These models were able to reduce the unnecessary rolls by 80%. Results...
Fleet Telematics
Verizon Telematics monitors in excess of 20,000 automobiles. Each has a Verizon cellular device connected to the auto’s OBD-II data port uploading data in real time via their cellular network. The challenge was accurately predicting battery failures while adjusting for winter and summer affects on performance so that it could be offered as a service. This provided a $2M annual revenue opportunity.