Unexpected chronic failures cause losses that include unplanned downtime events, yield shortfalls and quality battles. They require costly support teams to react and fix. Preventing these failures solves these problems. Our Industrial AI Machine Learning platform leverages your legacy operating data to predict failures and provide matching prescriptive engineering diagnostics critical to solving the cause of the failure.
Deliverables for Production and Maintenance Operations
For Process Engineers
Process engineers will love this. They will get the engineering diagnostics to make decisions that can prevent failures in production process, including process quality, yield and downtime. Fix permanently with a diagnostics study. Or, if too complex add continuous monitoring to gain enough advance notice to respond proactively. With all predictions, underlying engineering diagnostics are provided to enable permanent fixes to operation and prevent failures entirely.
For Maintenance Engineers
Maintenance engineers will love this. They will get the engineering diagnostics to make decisions that can prevent failures in equipment life, including degradation based prognostics and remaining useful life (RUL). Fix permanently with a diagnostics study. Or, if too complex add continuous monitoring to gain enough advance notice to respond proactively. With all predictions, underlying engineering diagnostics are provided to enable permanent fixes to operation and prevent failures entirely.
Operational Gains We Enable
Predictive & Prescriptive Solutions
Prevent Unplanned Downtime
Predict equipment failures that cause shutdowns and unplanned downtime.
Predictive Quality Failures
Predict and prevent production process conditions that cause quality to degrade and ultimately exceed limits.
Predictive Yield Failures
Predict and prevent the factors that reduce output, cut into yield.
Predictive EHS Compliance Failures
Predict and prevent the factors that lead to compliance failures.
Predict Inventory Imbalances
Predict too much or too little work in process (WIP) inventories throughout the production process.
Predict Delivery Delays
Predict delivery delays from breakdown in overall process including inventory shortfalls.
Reduce Reactive Support Costs
Predictive failures help an operation reduce the costly reactive component of their support operation.
Scale Technical Skill Across Your Operation
Failure alerts and engineering diagnostics enable technicians to cover more of a site in a day.
We Manage the Platform and Analytics for You
DecisionIQ experienced engineers and data scientists provide quick turn around, intelligent solutions. They are experienced, understand your problems and your data.
No Platform to Download and Setup
You won't have to add staff to learn and operate our platform. Our experienced engineers and data scientists do the work fast.
No Data Science Skills Required
We do all the data science work for you. Engineers and technicians use our platform with 10 minutes of training.
We have integrated two disciplines: engineering and data science to create new type of machine learning, not available elsewhere.
Results in 30 Days
Because there is no learning curve you get actionable results in 30 days from delivery of data.